A Gel Filling Line is an automated system designed for accurately filling gel-based products into containers such as tubes, jars, bottles, or sachets. It is widely used in the pharmaceutical, cosmetic, and personal care industries to ensure precise, hygienic, and contamination-free filling.

The process begins with container feeding, where empty bottles, tubes, or jars are placed on the conveyor system. They then pass through a cleaning station to remove dust or contaminants before filling.

At the filling station, advanced filling technologies such as piston, volumetric, or vacuum-based systems dispense the gel with high accuracy, ensuring uniformity. The system can handle different gel viscosities, from thin serums to thick creams.

After filling, containers move to the capping and sealing section, where lids, caps, or laminated seals are applied to prevent leakage and maintain product integrity.

Next, the products go through inspection and quality control to check for any filling errors or defects. The final step includes labeling and packaging, ensuring compliance with industry standards.

This high-speed, efficient system ensures precision, reduces waste, and meets Good Manufacturing Practices (GMP) requirements for quality and hygiene.